21 Solutions

Link Biosciences Case Study

How Link Biosciences Scaled Custom Nutrition From Manual Production to Thousands of Orders Per Day

Link Biosciences runs a deeply custom personalized-nutrition operation that off-the-shelf software could not handle. They did not just need software development. They needed a technical partner who could understand the operation firsthand and build the platform around it. 21 Solutions became that partner — building Sigma, a custom software platform integrated with specialized production hardware.

Built with Link Biosciences, a B2B operational engine for companies offering personalized supplements.

~300 → 1000s

Daily order capacity the software supports, up from manual limits

~1,200

Orders routinely processed for a single customer in one day

Portal

Customer visibility into formulas, orders, production, and shipping

Partner

A long-term technical partner, not just a vendor

With a second production machine online, daily capacity reached nearly 2,000 orders. Throughput at that scale reflects both the software and added hardware capacity.

Client snapshot

Client

Link Biosciences — a B2B operational engine for companies offering personalized supplements.

Industry

Custom nutrition / personalized supplement operations.

Challenge

Highly custom formulation and fulfillment workflows could not scale through manual processes and generic tools.

Solution

A custom software platform — Sigma — integrated with specialized production hardware and customer-facing workflows.

Outcome

Higher throughput, better visibility, scalable order management, and a long-term technical partnership.

The challenge: a custom business trapped in manual systems

Link Biosciences’ work is operationally unique because every client can have different data inputs and formulation rules. Depending on the customer, the system might need to support DNA data, gut biome information, lifestyle surveys, customer-specific recipes, and production constraints — then turn all of it into a precise, personalized formula and a real production order.

Before Sigma, the business had to hold that complexity together with a patchwork of manual processes and disconnected tools.

Microsoft Access databases holding critical operational data.

Spreadsheets used to track customers, orders, and formulas.

Manual clean-room documentation for production.

A generic off-the-shelf system that required heavy ongoing support.

Significant programmer support just to keep the process running.

Manual ingredient weighing and batching on the production floor.

Disconnected customer, order, and formula tracking.

Labor-intensive workflows that were hard to track and costly to scale.

The problem was not that Link Biosciences lacked software. The problem was that none of the software understood the business.

The old process could produce around 300 orders per day — but doing so required significant manual labor and operational overhead. The ceiling was not ambition. It was the manual, fragmented system underneath the operation.

Why off-the-shelf software wasn’t enough

Link Biosciences was not a standard ecommerce or fulfillment business. It was a custom formulation engine. A generic platform could not easily account for the reality of how the operation actually worked.

Different customer data sources
Different client requirements
Formula creation logic
Production batching
Hardware integration
Customer visibility
Operational exceptions
Complex, client-specific rules

“For a business this specialized, software requirements do not arrive neatly packaged. They have to be discovered by understanding the operation.”

The 21 Solutions approach to custom operations

The 21 Solutions approach: get inside the operation, then build around it

21 Solutions did not wait for perfect specifications. Through Sergei Golimbievsky’s work, the team got close to the operation, learned how the business actually ran, and built software around the real workflow — not an idealized version of it.

  • Spent time understanding the existing manual process before writing code.
  • Learned how formulas were created and what drove each personalization decision.
  • Learned enough about the DNA-based formulation process to build the right system around it.
  • Understood the production hardware and the data it needed to run correctly.
  • Connected customer requirements, order management, formula logic, batching, and production.
  • Iterated quickly with the Link team as new operational realities emerged — rapid, just-in-time iteration and real-time operational support.

“Sergei took the time to understand the process, the user, the formulas, and the machine. That made him different from other developers.”

Debbie, Link Biosciences

When your business is too custom for off-the-shelf software, you need a technical partner who can understand the operation deeply enough to build the system the business actually needs.

The solution: Sigma

Sigma is the custom software platform 21 Solutions built for Link Biosciences. It became the operational backbone of the business — unifying parts of the operation that had previously depended on manual handoffs, spreadsheets, Access databases, and workarounds.

Customer and order management
Formula creation workflows
Data-driven personalization
Client-specific rules
Production batching
Integration with Eugene production hardware
Customer portal access
Formula visibility
Order tracking, production, and shipping transparency

Sigma gave Link Biosciences a single operational backbone for a business that had previously depended on manual handoffs, spreadsheets, Access databases, and workarounds.

The results

Throughput

From ~300 manual orders to thousands supported by software

Previously about 300 orders per day through manual production workflows. Sigma supports thousands of orders per day from a software standpoint, with production constrained more by hardware and staffing than the software itself. The team has routinely processed around 1,200 orders for a single customer in one day; with a second machine, capacity reached nearly 2,000 daily orders.

Speed

Formulas generated on order entry, batched for production

Manual production and documentation once created a significant time burden. Now formulas are generated as orders enter Sigma, then batched for production. Batches can move through production in minutes, with a batch often containing hundreds of orders.

Customer visibility

A portal instead of spreadsheets

Customers previously relied on spreadsheets and less transparent processes. Now they can log into a system, view formulas, see order progress, monitor production status, and track shipping.

Flexibility

Support for many personalization models

The business was once constrained by rigid systems and manual workflows. Link Biosciences can now support different types of clients — including those using DNA, gut biome, survey-based, or recipe-driven personalization models.

Partnership

A relationship that endured

The relationship endured because 21 Solutions became a trusted technical partner who understood the business deeply enough to keep supporting new needs as the company evolved.

Unified operation

One system instead of fragmented tools

Sigma connected customer data, formulas, orders, batching, and production — replacing a patchwork of Access databases, spreadsheets, and manual handoffs with a single operational backbone.

Throughput at the highest volumes reflects both Sigma and added production hardware capacity. Production still involves staffing and hardware, and is not fully automated end to end.

The kind of technical partner you keep when the business gets more complex

The Link team described Sergei’s role as a partner, not a vendor. As the company grew and leadership evaluated its systems and relationships, the internal team advocated for keeping the technical partnership in place — because future growth and change depended on the system and the knowledge behind it.

When new leadership initially considered reducing or eliminating the external development relationship, the internal recommendation was straightforward: if the company wanted to keep growing and changing, removing that technical partner would be risky. 21 Solutions continued to demonstrate value — understanding the system, communicating with leadership, and continuing to deliver.

This is a normal part of leadership evaluation. In this case, it reinforced the value of the partnership rather than replacing it.

“For a custom process, you get custom problems. 21 Solutions understood how to work outside the box.”

Debbie, Link Biosciences

Why partnership beats vendor relationships here

  • The partner understands the operation, not just the code.
  • Domain knowledge lives with the people who built the system.
  • New needs can be met without re-learning the business from scratch.
  • Growth and change become an advantage, not a risk.

Before and after Sigma

Before

  • Manual, fragmented processes across Access, spreadsheets, and a generic system
  • Around 300 orders per day, with heavy manual labor
  • Manual ingredient weighing, batching, and clean-room documentation
  • Disconnected customer, order, and formula tracking
  • Limited customer visibility
  • Hard to track, expensive to run, difficult to scale

After

  • A unified custom platform — Sigma — as the operational backbone
  • Software that supports thousands of orders per day
  • Formulas generated on order entry, then batched for production
  • Integration with Eugene production hardware
  • Customer portal for formulas, orders, production, and shipping
  • Flexibility to support DNA, biome, survey, and recipe-driven models
  • A long-term technical partner who continues to support new needs

Have a business process that off-the-shelf software can’t quite handle?

If your team is relying on spreadsheets, manual workarounds, disconnected systems, or software that does not match how the business actually operates, 21 Solutions can help you turn that complexity into a system that scales.